Ayurved Rasayani Facility
Ayurved Rasayani facility is situated on 75,000 sq ft of land in Mahalunge, Pune. It has a built-up area of over 12000 sq. ft. with state of the art manufacturing facility. It manufactures Ras Kalpas, Bhasmas, Guggulus, Tablets, Caplets, Capsules, Guti-Vati & Churna Kalpas. It also manufactures Oils, Ghrutas and SBP Rasayan – a unique patented product.
State of the art facility with advanced systems for standardization and quality control.
Cleaning, milling grinding into powder & utilization of fresh leaf kadha /decoction for bhavana and as additive to ras dravya.
Standardization of kadha / substance – This is done by chromatographic testing for assessment of active ingredients ratio to establish uniformity of the dravya and spectroscopic testing for analysis.
Quality Control checking is done at 3 levels;
1. Inward checking – quality testing of the raw material and packing material at the inward level.
2. In process checking – test for homogenisation, uniformity of the kadha or substance used.
3. Outward checking – analysis of finished goods – organoleptic testing, spectroscopic testing and chromatographic and heavy metal analysis.to remove impurities and increase the active ingredients percentage in the product
1. Inward checking – quality testing of the raw material and packing material at the inward level.
2. In process checking – test for homogenisation, uniformity of the kadha or substance used.
3. Outward checking – analysis of finished goods – organoleptic testing, spectroscopic testing and chromatographic and heavy metal analysis.to remove impurities and increase the active ingredients percentage in the product
GMP Machine utility for tablet, capsule & packing – use of latest technology for this purpose.
Hygienic manufacturing conditions – workers – uniform, gloves, caps masks shoe covers, machinery and room sanitization by use of fogging process.
Training & awareness sessions of medicine and manufacturing to staff and workers – to make them responsible for the manufacturing- monthly meetings with questionnaire, resolution and trainer feedback.
Higher Quality & purity material for bhavana dravya – QC testsed for avoiding cross contamination.
Cleaning of the bhavana chambers before and after providing bhavana and QC tested – spectrographic and chromatographic testing before the manufacturing process commences.
We also use traditional methods ( as per Grantha) like the use of cow dung cakes and manual khalawa yantra specifically for bhasmas.